also see here about settings . .
The Orion-Tr Smart DC-DC charger is an adaptive 3-stage charger (bulk – absorption – float) designed for dual battery systems, such as in vehicles or on boats where the starter battery (hence the alternator) is used to charge the service battery. The name "Smart" comes from its built-in...
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(Re)start level: The default setting (13.3V) is based on generic smart alternator setup. Most smart alternators will generate 13.5V when the engine is running, and regular alternators will normally generate >14V. In an application with a regular alternator the restart level can therefore be set to a higher value, e.g. 14V. Shutdown level: The default setting is 13.1V. this creates a hysteresis between the restart level and prevents excess discharge of the starter battery. Shutdown level range: 12|12; 12|24 models: 8 to 17V 24|12; 24|24 models: 16 to 35V Setup input voltage lock-out: Input voltage lock-out is the minimum level at which charging is allowed, below this level charging stops immediately. To determine this setting two criteria are important: • Minimum alternator voltage: A smart alternator can (temporarily) operate at very low alternator voltage (<12.5V) e.g. when the vehicle accelerates. This low voltage is allowed within the one-minute delay during the “engine on detection sequence 23”. If charging must remain active during this period, the lock-out level must at least be set below the minimum alternator voltage. Note: If this low voltage period exceeds the one-minute timer charging will be disabled on engine shutdown detection. • Voltage drop across the input cable: As seen in “engine on detection sequence 12”, VIN is lowered by Vcable due to the input current. The voltagedrop at Vin caused by Vcable must not trip the voltage lock-out. Therefore, the lockout value should be: Vlock-out = Valternator(min) – Vcable. Example, calculating input cable voltage drop: Distance between starter battery and charger: 5m. Valternator(min)= 12.5V. Recommended wire gauge: 16mm2 . Cable resistance: ~1.1mΩ/m @20°C, thus Rcable = 1.1mΩ x 10m (2x 5m) = 11mΩ1) . A 12|12-30A Smart Charger will draw about 35A from the input when running at full capacity, resulting in: Vcable = 11mΩ x 35A = 385mV. Vlock-out =< Valternator(min) – Vcable = 12.5V – 385mV ≈ 12.1V. The Restart value is normally set 0.1V higher than the Lock-out value to create hysteresis. 1) Cable connections, external fuses, temperature, etc. can influence cable resistance.