DCC (Dynamic Chassis Control) Retrofit

Hi Simon

The only comment I can make is B16 is a coil over ( actually a sleeve over which is a cheat way to do coil over but result is similar ). It can’t do standard height I think 40 to 70 mm as long as the van isn’t heavy , if it’s a camper or 4 motion it most certainly will,go much lower which will compromise the ride a lot considering the B16 isn’t that much shorter than standard shocks . The springs in the kit won’t carry weight well either as the springs look exactly the same as the original B14 which have proved to be very problematic in heavy vans as well.

What I was suggesting is nothing like this , It isn’t a coil over kit and it isn’t new springs it uses the original ones and it doesn’t work in lowered cars or vans anyway , £1000 for a set of shocks isn’t cheap by any stretch ! It’s our most expensive shock actually , we do have kits that run up to 2500 quid , but they don’t sell well at all as they aren’t good value for money. Our main kit prices run from £1295 to £1500 ,
The dampers I refer to have variable rebound valve that senses fast shaft speeds and softens up when hi speed shaft movements are detected. Simple self controlling and always in the right mode .,.
The DCC in sport mode will be really hard on poor roads and if your van would be lower than 50 mm ( I would say this will be the highest your will get it). , the ride will be suboptimal . You will probably have to leave it in sport to offer high damper forces to control the lack of suspension travel , ?.


What you would like to achieve is what every damper design engineer wants. In reality it isn’t as good as you would think.

The active dampers ( Koni FSD frequency selective dampers ). Are factory fitted to a lot of well known Hi performance vehicles like. Aston Martin, Lamborghini , McLaren SLR to name a few . These are sporty cars. But owners still demand some levels of comfort. That is what FSD dampers. Do , offer hi levels of performance / and comfort .

I would be asking who ever is supplying these parts if they guarantee money back if you aren’t completely happy , this could be an expensive exercise for you.
I am not trying to interfere with this project but I just wanted you to see another side and option with a more sensible price and performance. , I didn’t realise you wanted quite low however like the B16 will do . We could not offer you FSD at 50 60 or even 70 mm which the B16 does .)

We have been fitting. Transporters out with hi quality suspension systems for 6 years in UK ( over 4500 of them ) and we have seen pretty much everything , I have never come across this kit however , . I have never spoken to anyone who uses one either . So my comments are based on my experience in the industry , 30 years of racing cars and building suspension systems for road and race applications. We have plenty of experience with the B14 kits as we have removed loads of them due to poor performance and comfort in transporters and the Audi RS market. (Which we are also well known in ).

One other point. Dampers control the weight of the wheel,tyre and brakes. We call this unsprung weight , they control the spring frequency cause by bumps in the road and try to resist its movement in a controlled way. increases in weight in the van as Load or many passengers isn’t a reason to stiffen the shocks, ideally a stronger spring would do this but it simply isn’t feasible to change spring rates all the time like we do in race applications. If you load the van and it’s sitting a lot lower, the stiffer valving ( Sport mode ) will cause the van to jack down ( caused by hi damper forces ) on to the suspension again making the ride less than perfect as it will bottom out on the bump stops .

Can’t wait to hear how you get on with this and I wish you all the luck with it ,
Ps. If you have more concerns or questions , and I can help please let me know. .
Thank you,

Very informative, I know where to come if my plan / project doesn't work out!

Apologies for any offence, I may have caused with my ignorance.
Thought initially you were someone trying to flog me suspension.
I have since done more reading on the forum and the kits you provide and your business is very highly regarded.

Cheers
Simon
 
Thank you,

Very informative, I know where to come if my plan / project doesn't work out!

Apologies for any offence, I may have caused with my ignorance.
Thought initially you were someone trying to flog me suspension.
I have since done more reading on the forum and the kits you provide and your business is very highly regarded.

Cheers
Simon
Honestly i am not a fan of the Bilstein shocks for transporters ( everyone on the forum knows this ) their sub contractor who builds the kits for them in Germany aren't suspension engineers and havent a clue in my humble opinion , The B14 parts dont appear on the Bilstein Web site because of this ,, The B16 i think does appear on their web site ( it looks just like the \B14 however , Sleeve over style ) so i am not sure who builds these kits to be honest . What i am not convinced About is how well the adjustments Sport , normal and comfort can function as they do in a standard Caravelle when the B16 kit could potentially carry the van too low .( Travel on the shocks drastically reduced )

The only experience i have with this is once we lowered a Caravelle fitted with these DCC shocks , client and i found it better to drive in sport all the time because in comfort the shocks were too soft AND bottomed out ?? this was only a 40 mm drop the B16 kit will do much lower than this . |??|

I do 70 to 100 Transporter vans a month and refit suspension to them all . I am convinced that the cost of doing what you want to do will be well over £2500.00 .and i cant see this as a value for money / performance benefit .

I truly hope i am wrong , i would like to hear how you get on .

I am equally well known for not being a pushy sales person and often talk people out of stuff if i think they are making a mistake ha ha .

good luck
 
Is this the right place for the rear acceleration sensor? I know I ask after the fact, but I wanted to make sure.

20251122_175845.webp

20251122_175850.webp
 
Yes, this correct location.
Below is mine, I only realised now that I forgot to post this photo. Thanks for your reminder.

20251122_192959(1).jpg

By the way, did you get learning procedure completed?
 
Not yet. For now, I've put on rear shock absorbers, position sensors (these 2 in front are not yet connected), all 3 acceleration sensors. I'm waiting for a "moment" of free time to replace the shock absorbers on the front. I upgraded the DCC module to version 071, successfully. The update lasted 27 minutes, and finally the required adaptation (channel 30: save 1).
 
I have managed to price up most of DCC system components.

QuantityPart numberDescriptionPrice newPrice pre-owned
17E5413031 F Shock Abs €308,88 €105
17E5413032 F Shock Abs €308,88 €105
17E5513045R Shock Abs €345,59€70
17E5513046R Shock Abs €345,59€70
17E0927124WHSSwitch€16,31X
13C0907376AControl unit €333,72€8
37P0907508AAcce sensor €145,26 €11
37E5941155Bracket for Acc sensor€7,45X
1Kufatec DCC cable loom€251,26X

TOTAL (new components only) €2368,36 = £2100
TOTAL (most pre-owned components) €680,66 = £605

Hi,
Me and my collegues comparing T6 vs T6.1 DCC shock absorbers

T6.1 Front Shock ABS:
7LA413032A, 7LA413032B
7LA413031J, 7LA413031P

T6.1 Rear Shock ABS:
7LA513045, 7LA513046

Will it fit to T6 or not?

As @eugene wrote at his Drive2 diary :

- rod length is the same
eugene2.jpg

- stabilizer link mounts at the same vertical position
eugene3.jpg

- and the visial difference is only one - it is a spring plate cup
eugene1.jpg
t6.1 has rubber damper at lower spring side,
2025-12-31 10-07-46.JPG2025-12-31 10-14-19.JPG

but t5/t6 has none
4.jpg

So I wonder if T6.1's Shock Abs (with springs set of course) is backward compatible for T6's, and what's the other known difference?
It looks like the physics including regulating valve is the same.
But work logics may differ cause T6.1 has more than 3 preset modes with extra parametry modes, but T6's has only three modes

Thx
 
Hi,
Me and my collegues comparing T6 vs T6.1 DCC shock absorbers

T6.1 Front Shock ABS:
7LA413032A, 7LA413032B
7LA413031J, 7LA413031P

T6.1 Rear Shock ABS:
7LA513045, 7LA513046

Will it fit to T6 or not?

As @eugene wrote at his Drive2 diary :

- rod length is the same
View attachment 320705

- stabilizer link mounts at the same vertical position
View attachment 320706

- and the visial difference is only one - it is a spring plate cup
View attachment 320708
t6.1 has rubber damper at lower spring side,
View attachment 320709View attachment 320710

but t5/t6 has none
View attachment 320711

So I wonder if T6.1's Shock Abs (with springs set of course) is backward compatible for T6's, and what's the other known difference?
It looks like the physics including regulating valve is the same.
But work logics may differ cause T6.1 has more than 3 preset modes with extra parametry modes, but T6's has only three modes

Thx

Apparently, according to the other Maxim, the front dcc dampers are not compatible between T6 and T6.1. The t6 front shocks don't work same as t6.1.

I've only just noticed this thread but I can contribute with a few lifehacks and tips because I have helped to gather the dcc kits for multiple t6 and t6.1 owners.

What @CRS Performance wrote in 2024 about the costs no longer applies. A full kit can fit within 1000 eur budget.

+ rear shocks are same on t6 and t6.1
+ front t6 shocks are now available from Monroe at 140eur a piece. Monroe is also the maker of oem parts so there is no downgrade.
+ Good news! Monroe just made available rear shocks at around 110eur a piece! This was not possible in 2025 and makes a huge cost saving. Monroe is also the oem supplier for the rears.
+ dcc control units are very cheap and very often are supplied with the connectors. Passat units require sw reconfig.
+ New oem sensors are around 150eur a piece and only 2 are required. It is possible to make these for cheap - buy 15 eur t6 led headlight sensors on aliexpress to source the levers and brackets, buy the oem sensor blocks for pennies (not from t6) and mishmash this together to make the right dcc sensors.
 
One more important point - the upgrade to dcc is no good if the springs are also not replaced. There are specific progressive 20mm "lower" springs which are mounted together with the dcc. It is possible to get this done as well. At least in Europe getting the right color marker springs is about 100 eur incl shipping for a used kit in excellent condition.
The springs must correspond to your weight rating which you can lookup on the vin sticker under the bonnet or on your options layout (usually I find out this info by checking the vin number).

Screenshot_20260402_111649_Gallery.webp

Screenshot_20260402_111736_Gallery.webp
 
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