looks like a fairly big job according to the Book . . you got AC fitted to the van?
***
Vehicles with air conditioning system
– Remove air conditioner compressor ⇒ Heating, air condition‐
ing; Rep. gr. 87 ; Air conditioner compressor; Removing and
installing air conditioner compressor .
***
Continued for all vehicles
– Remove poly V-belt pulley -1-. When loosening bolts -2- brace
with counter-hold - T10172- .
– Position drip tray for workshop hoist - VAS 6208- underneath
vane pump.
– Clamp off suction hose -1- at vane pump with hose clamps,
up to 25 mm - 3094- -
– Loosen clip -3- using hose clip pliers - V.A.G 1921- . Detach
hose -1- from nozzle -4-.
– Seal suction hose with a suitable plug from engine plug set -
VAS 6122- .
– Unscrew bolts of pressure line -1- and remove pressure line
from vane pump -2-.
– Seal pressure line with a suitable plug from engine plug set -
VAS 6122- .
– Unscrew bolt -3-.
– Unscrew bolts -1- of vane pump -2-.
– Remove vane pump -2- from bracket -3-.
– Unscrew bolt of bumper cover -3-.
– Remove coolant hose -1- from plastic bracket -2- and pull
coolant hose away to side.
– Swing vane pump -4- out forwards over cross-member. Pull
bumper cover -5- forwards slightly as you do so.
– To prepare for installation, press spacer -1- back until flush
with bracket -2-.
View attachment 97533View attachment 97534
.