Stop/start Doing Your Head In? Disabling It - How We Done It -

Dellmassive

T32 204 DSG LWB SLN PV MY18 & T30 SWB KMB MY67
VCDS User
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Stop/Start doing your head in? Disabling it - How We done It -

The start/stop is an interesting topic, some love it - some hate it.

The thing is, its a requirement of the T6 EU6 licence as it is used for the consumption figures and especially the CO2 emissions for the registration. Permanent deactivation of the system would invalidate the operating permit of the vehicle.

symbol_disabled_automatic_start_stop_system.jpg

So what does that mean? . . . . . . well is just there to help with emissions as while you're there sitting in traffic the van isn't pumping nasty particulates into the atmosphere. There's not really a lot more to say about it.

What's the difference between EU5 & EU6? well, there is the whole Ad-Blu system and a few other tweaks, but if we just look at the stop/start there is not a lot of differences.

VW will give you an AGM starter battery . . . .why? well its ability to bulk charge a lot faster than a standard lead-acid battery and can deal with many more charge-discharge cycles, this helps with the constant drain on the battery from the increased start operations.

s-l1000.jpg

what else? well, the starter motor is much beefier with a larger brush pack that is designed for the increased use cycles and the shorter times between the starts.

what else? . . . . . . well, not a lot. There is a new fancy "energy monitor" function of the engine ECM that monitors power in/out of the starter battery with the use of a "shunt" on the neg battery post. This intern enables the ECM to control the alternator so that it's almost free-wheeling most of the time to reduce drag on the engine and therefore help reduce emissions even more...... This is where the regenerative braking comes into play. Remember KERS from F1? well is the same thing, under breaking or off-throttle over-run the ECM will "full field" the alternator to use kinetic energy to charge the battery without using any additional fuel, this will cause a 15v surge of power to be pushed back into the battery. VW also give you a DC-DC charge/boost "Voltage stabilizer" that deals with the constant voltage drop under re-starting so that your satnav and dash won't keep cutting out.

yZaKO3b.jpg

Now some oldskool mechanics may have the opinion that the constant stop/start is bad for the battery/starter - id agree to a point, the starter and battery have been designed for this increased usage . . . . . . to a point. All parts have an MTBF and usage cycles. does this mean that VW has calculated the life cycle of the starter and battery to run for the 3 years warranty before they fail? - maybe, only time will tell as this tech on our T6`s seems to have started around 2016. Let's see what happens in 2019-2020 in regards to battery/starter failures.

So can it be disabled?
The official word from VW is NO!!!! . . . . . see here>

T6 Tpi - Start-stop System Fails Intermittently, Engine Does Not Switch Off Or On -

Customer statement:
The customer wishes a permanent deactivation of the start-stop system.
Workshop findings:
Permanent deactivation of the start-stop system is not possible.
Technical background
The start-stop system is an integral part of the registration and must not be permanently deactivated, as it is used for the consumption figures and especially the CO2 emissions for the registration. Permanent deactivation of the system would invalidate the operating permit of the vehicle.
Measure
- Customer information
Explain the background to the customer. It is only possible to deactivate the start-stop system with its button till the next terminal 15 change

$_86.JPG

Can it be switched off with VCDS?
well yes and no, because it is an integrated part of the ECM and power MAP/strategy there is simply No off button. Some people have sussed out that by disconnecting the "shunt module on the battery" (an old BMW trick) or adjusting the charge parameters in the ECM map that it seems to affect the way the start/stop system operates but with unknown issues down the road.

But there are solutions:
There is a VW official method for disabling the system . . . . . its called your finger! you can just press the start/stop button on the dash and its switched off - for now. The problem is this will reset with a key cycle so once you have stopped the van and restarted it they system reverts back to enabled.

So what do I do now?
well, the simplest way to get around this problem is not to mess about with the ECU map or parameters, but to get an electronic finger to press the start/stop button for you every time you restart.!
The clever guys over in Hungry sussed this out and come up with a super simple solution. A 3 wire circuit board that will effectively press the button for you. =]

It's connected to the stop/start button and monitors the ignition power and button presses, if you disabled the system then the next time you start the van it remembers that and electronically presses the button for you....... it's so simple it's ridiculous! There is also now a fancy "service mode" where it can be totally disabled (press start/stop for 5sec to enable/disable the unit)

Let's take a look:
A quick google search will give you this:

capture-jpg.35455

IF YOU BUY IT, PLEASE LEFT A NOTE
(What car do you have, or which version do you want. PLUS or MINUS)
Thank you!

NEW Firmware with Service Mode!

How it works:
The new service mode:
If the car is new, and don't want to worry about what happens if the car is going in
service, you can switch completely off the unit, after this is hidden for everyone.
Looks like the unit is uninstalled from car. Invisible for any car- diagnostic aswell.
The Start-Stop system is always active when you start the car.
Even if it is disabled, with new car start it reactivates automatically.

With this memory module if the Start-Stop system is deactivated,
it stays disabled until it is activated by the driver again!
If the Start-Stop system is activated again, it stays activated until it is deactivated by the driver.

If you have a car with start-stop function and don't want to auto-shut-off the engine every
time, because it's bad for the starter motor, battery, turbo, and ect.. (very expensive the
starter motor) here is the solution! This unit is memorising the state of
start-stop (it was ON, or OFF), and when you starting the engine next time, automatically
activate the start-stop function itself, but this unit backing up the last state.

• If last time was OFF: --> After start the engine, the unit wait 2 seconds, and
"virtually pushing the factory button" to switch the system OFF again.

• If last time was ON: --> Do nothing.., because the car automatically
switching on/ activate the start-stop function.

Why good this solution?
• After install: The Start-Stop system is still switchable!
• NO void the car warranty(!!), and with new Service Mode, hidden are from service!
• NO need to touch the Engine ECU and flash, and anything...
(if switched off in ECU, after you cannot switched back to On yourself.)
• NO need to cut anything, just need to connect 3 wires.

* This is what you get:

20190122_184530-jpg.35751
20190122_184542-jpg.35752



* First thing to do is get to the button (credit @gembleto) using a plastic trim tool (and masking tape if you're ham-fisted) gently pry off the upper, then lower central radio trims.


s-l1600-jpg.14280


* Next was to pop out the start/stop switch and disconnect the white plug
The plug can be de-pinned one pin at a time by first releasing the locking tab, then using a de-pin tool (or a small safety pin) to remove the pins.

* I took pics of all the wires before removing any . . . . and disconnected the starter battery negative for electrical safety.

colour codes I used were: and verified with a multimeter:

(Module -- Car)
BLUE -- Brown/Black (signal)
RED -- Black (acc/ignition)
BROWN -- Brown (Gnd)

20190219_164053.jpg

20190219_164658.jpg

next was to solder each wire in turn and heat shrink,

20190219_171906.jpg

20190219_160002.jpg

next was a bit of cloth Tessa tape and time for a test.

* at first it didn't seem to be working . . . . . . . . . but what i forgot was that the start/stop is only enabled after certain criteria are met, ie engine temp, after van moved above 5mph, AC off, heated seats off etc etc etc.

so after a quick test drive, everything settled down.

more info on start/stop requirements here > T6 Tpi - Start-stop System Fails Intermittently, Engine Does Not Switch Off Or On -

* As @gembleto said its simplicity itself, no messing with the ECM parameters, no warranty concerns, no agro, just a simple solution to the problem. switch on, switch off =] simples

* VCP has been mentioned before, but as I haven't got it as yet I've not looked into that option as I am unaware of what it's doing to the ECM parameters,


* original credits to @gembleto for bringing this to our attention plus install pics and help.

original post: Disabling the Stop-Start with VCDS

start-stop info: T6 Tpi - Start-stop System Fails Intermittently, Engine Does Not Switch Off Or On -
4GoChip

additional credits
@Pauly
@Loz
@Alan Walsh
@mmi
@Woody438
@Rob Buchan
@Insert Coin
@Phil_G
 
Last edited by a moderator:
did you mention the easy VCDS adaption option?

im not sure of what the adaptions are changing in the ECM to force the disable, so i omitted it above until i understand what was happening, but by all means edit + add. =]

( or adjusting the charge parameters in the ECM map that it seems to effect the way the start/stop system operates but with unknown issues down the road)

Yes think we should maybe edit this to show the three option - hardware/VCP/VCDS

@Pauly knows more about VCP so again edit + add. =] (though again im unsure of what in the ECM map the VCP is changing to force the disable.)

The ebay circuit board is 100% safe as its not messing about with any ECM setting or programming, just turning the switch on/off. so currently thats my preferred method, for me personaly anyway =]

Happy sunday Ya-All :)
 
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hi i get [ERROR stop start] shown on my dash when i first start up and has never stop / started. Do i have a fault or should i just leave it alone
 
I just thought, if the stop/start button becomes an odd number of presses in your ghost sequence ( for those that have ghost), then surely it will remain off and will be switched off as part of your start up sequence? Nothing really changes and you don't have to remember to press it again each time you start up?
 
Dellmassive said:
The clever guys over in Hungry sussed this out
Great post Dell, just a small point, I'm a bit precious about plagiarism, credit where its due & all that, Nico who designed & developed the module is German, he put the code and gerbers into the PD under the Creative Commons License, and he has always stressed it was a not-for-profit project. The Hungarian seller is making these for profit using Nico's layout & code. This isnt unusual, it happens a lot ;)
Cheers
Phil
 
That’s interesting... @Phil_G ... it certainly isn’t £28 worth of PCB and parts! ... I’m wondering if I can replicate this with a pic micro or Arduino and some peripherals... hmmm....
 
I bought it on Ebay directly from China. It is simple off delay timer.
Once received I connected its relay volt free contacts to the START/STOP switch contacts and also connected ignition supply to the board power and trigger terminals.
Timer setting is approximately 1 second.
Result is that every time ignition is switched ON, START/STOP system goes to OFF
and if you wish, you can reactivate START/ STOP system by pressing the original dashboard switch.
 
I should have another CB somewhere in my "stock". I will try to take real photo and I will confirm then.
 
This is everything that's wrong with the world. A genuine attempt to reduce emissions and improve air quality for all of us and at no inconvenience or cost to the driver.

But because people simply find it annoying, they choose to disable it.

Those same people will expect help when they call for it, but have no interest in helping others.
 
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