Steeeeve's T6 build thread...

[Steeeeve]

Decided to keep a build thread for the new van.
Iridium grey T30 swb 150tsi baseline panel van with business pack (reverse sensors and air con).
So far I have removed the bulkhead and the ply lining kit and all interior panels except the roof lining (which will have to be replaced as it is damaged).
It was nice and warm yesterday so sound proofing added inside. was hoping to do insulation today but it's a bit too cold. If the sun comes out later I'll get straight back on it!
Photo's will be added!

 

[Steeeeve]

Sound proofing (Silent Coat) finished in the back and started on the Dodo Mat insulation.

 

[Paynewright]

Have you dealt with the sharp edge the bulkhead fits to?

 

[Steeeeve]

Not yet! Seats are coming out as soon as I have a couple of days to spare. Have you done this? Not sure whether a spot weld drill bit will be any good. May be a day or two with the angle grinder otherwise.

 

[Paynewright]

I’ve not but I would give my power file a go on the spots. I think a bit more controllable and less spark shower. Its basically a 1/2” hand held belt sander (available at Screwfix).

Ian

 

[Paynewright]

Defo give the spot weld drill a go. I found centre popping the middle of the weld helped a bit.

 

[Paynewright]

My experience with the spot weld driller was 30 years ago changing sills, A panels and rear valence on a classic mini.

 

[Steeeeve]

Mini’s were entirely built of spot welds! I assume BMW have changed that (at the expense of style!)

 

[Andysmee]

I did it with brute force and ignorance, not a spot weld drill bit, as they were so difficult to find for the sake of one job ever.

 

[Steeeeve]

Today I have mainly been...

 

[Steeeeve]

T6 bulkhead fixing kit...offers welcome

 

[Steeeeve]

 

[Steeeeve]

Glad I’ve only got to do that once! I used these (thanks for the suggestion Paynewright).

 

[Steeeeve]

 

[Steeeeve]

Wheels on but way too high

 

[Steeeeve]

 

[Steeeeve]

 

[Steeeeve]

And on to gluing battens for the floor

 

[Steeeeve]

Sliding door panel carpeted

 

[Steeeeve]

Holidays are here at last so it’s time to build some furniture!