@Gaz1971 very interested that your roof (picture 6) shows an M8 bolt. An email I have from HiLo informs me that their patented installation guide does not have m8 bolts specified in it!
 
How did it happen, were HiLo down to fit it but then subcontracted to the cowboys that actually did it?

If someone did that to my van I would absolutely lose it.
How did it happen, were HiLo down to fit it but then subcontracted to the cowboys that actually did it?

If someone did that to my van I would absolutely lose it.
My van was booked in last December for them to do it paid deposit and the earliest they could do it was on April 29th.Waited patiently and day came to take van 3 hr journey and when I got there told me they could not do it,I was fuming they asked me t leave it and they would sort it.Next day I got a phone call to say they could trailer it to crystal campers who they highly recommend he used to work for them and by all accounts he was the Hilo fitter extroidinare.Like a fool I agreed and this is a result of his handywork.Hilo say my issue is with him and have email to say they will not support any issues even kit ones unless it goes back to him and there are plenty of kit issues as well as fitting.Last contact with him was July when I offered to take van back at my expense of a days holiday and fuel said he would be in touch have heard nothing .Been back on to Hilo and still refuse to rectify or offer any assistance in getting it sorted.Been to a reputable fitter near me who if they had informed me they could not do the job I would of used and it looks like I will have to pay to get it fixed,5 year gaurentee it's a joke and now tuv approved that's an even bigger joke
 
@Gaz1971 very interested that your roof (picture 6) shows an M8 bolt. An email I have from HiLo informs me that their patented installation guide does not have m8 bolts specified in it!
I think were my van was concerned anything goes worrying thing is this is what we can see,dare to think what the bits are like you can't see
 
@Gaz1971 , wow, that is some seriously shocking fitment. This is what makes me most nervous..... ending up with a badly fitted roof and falling 'out-of-love' with my bus.

I've also been keeping an eye on the Stealth roof. The carbon finish looks awesome, it looks suitably low profile for my liking too.
Any idea how they compare in price?
I was quoted £5500 for a stealth roof and paid £5663 for this.
 
My van was booked in last December for them to do it paid deposit and the earliest they could do it was on April 29th.Waited patiently and day came to take van 3 hr journey and when I got there told me they could not do it,I was fuming they asked me t leave it and they would sort it.Next day I got a phone call to say they could trailer it to crystal campers who they highly recommend he used to work for them and by all accounts he was the Hilo fitter extroidinare.Like a fool I agreed and this is a result of his handywork.Hilo say my issue is with him and have email to say they will not support any issues even kit ones unless it goes back to him and there are plenty of kit issues as well as fitting.Last contact with him was July when I offered to take van back at my expense of a days holiday and fuel said he would be in touch have heard nothing .Been back on to Hilo and still refuse to rectify or offer any assistance in getting it sorted.Been to a reputable fitter near me who if they had informed me they could not do the job I would of used and it looks like I will have to pay to get it fixed,5 year gaurentee it's a joke and now tuv approved that's an even bigger joke

That is horrific, I really feel for you here. They are clearly both hugely at fault but I would pursue HiLo because the fitter is clearly too incompetent to actually fix it. You paid a deposit to HiLo so your contract was clearly with them.

HiLo are an absolute cesspit of a company, the sooner they go bust, the better for the whole van industry.
 
That is horrific, I really feel for you here. They are clearly both hugely at fault but I would pursue HiLo because the fitter is clearly too incompetent to actually fix it. You paid a deposit to HiLo so your contract was clearly with them.

HiLo are an absolute cesspit of a company, the sooner they go bust, the better for the whole van industry.
That's were Hilo were clever they held my money for six months and after van had been with him for five days they refunded me deposit of £2700 and made me pay him for full amount.But regardless I am going to issue final court warning letters this week and attempt to seek recompense of them for kit and him for fitting I have a receipt from them,would you take your van back to him.Thanks for all your comments nice to know I'm not the only one fed up of them,these vans are are pride and joy.
 
All. If you think this is bad, wait for my post that I will put together over the weekend - you’ll not believe it!!!
It’ll be a very long post because of the multiple pieces of evidence/ material that will be getting uploaded, so got to put it together in word first so that I can then quickly and efficiently get everything uploaded with cut and paste.
I guarantee that 90% will be outraged, 10% might say it’s fake news and all of my doing.
I will be posting facts, and drawing no conclusion, that way I can’t face charges of libel. If you draw your own conclusions from what you will see - that’s not down to me.

Oh god that sounds awful. You home at all over the weekend? Be good to pop by to come take a look at the good / bad.
 
The following is based upon facts, I am deliberately not pointing fingers to prevent libel and other claims.

In April 2018 I took my van to Van Doc Ltd (see associated thread Van Doc Ltd - - - - Vandoc Conversions Ltd) for a HiLo roof to be installed. This was at the time when they were having issues from a customer booking perspective, which they blamed on an employee who made all of the bookings. Originally, I had asked for them to quote me for both a HiLo (Sport) roof and new leisure electrics. I had previously had some leisure electrics installed by another company (Rising Sun Campers), however I was not happy with them as I found that they had not even earthed the 240V consumer unit which was part of the EHU system. As a result of not wanting to trust this install due to having my family sleeping in the van, I decided to rip it all out and get it replaced.

Why do I mention this? It’ll all become clear in a while.

As a result of Van Doc Ltd messing me about with dates and quotes I decided to go elsewhere (to an auto electrician) to get my desired level of leisure electrics installed. So when I delivered it to Van Doc Ltd, there was a pukka electrical set up in the van, and this I can prove due to dates on invoices.

Three weeks after dropping my van off at Van Doc Ltd, I was picking it up. All looked good in the unit, I was happy. However, by the time I had driven it the 45 minutes home, I was going loopy due to the high pitched whistling and creaking coming from the newly installed roof. I couldn’t get it straight back to them due to work commitments, so returned about a week later. We took it for a test drive, and they ended up putting some additional foam tape around the roof, which cured the problem. However, by the time I got it home it was creaking again. Called them up and got it booked in for them to have it for a further week to look at what was occurring. Can’t honestly remember what they did, but it came back better, it certainly had another new windscreen rubber wind deflector fitted because the previous one had already peeled off. Along with other issues (such as slider board falling out due to rails not being installed perpendicularly) the van went back to them a total of 4 times.

So, lets fast forward to February 2019. When washing the van I put the roof up (it hadn’t been raised since Oktoberfest 2018), only to find a hole at the top and bottom of the canvas in the corner on the off-side. These holes were directly over one another and showed evidence of pressure/ friction rubbing.

IMG_2386[1].JPG

IMG_2387[1].JPG

IMG_2392[1].JPG


On the 18th February 2019 I contacted HiLo by email, setting out that I had a number of issues with my Sport roof, and that having taken it back to the installer several times already, I was not satisfied with the rectification works that had occurred, and that the install was only 9 months old. Michael Gildert as the then Operations Manager agreed that I needed to bring the van into their manufacturing premises in Preston, and a date was agreed for the 12th August 2019.

Two weeks prior to me taking the van up, I managed to get hold of a chap called Lee, since Michael had left the company, to discuss the final details. Despite HiLo knowing since February that I was bringing the van in and would be travelling a very long distance to do so, their loan car had not been booked out to me. I discussed this with Lee from whom I got verbal agreement that HiLo would cover my travel costs of having to use public transport.

During that preceding two weeks we went up to Scotland and were camping in the van. Predictably the weather was foul, lots of rain! Well that is when it happened – my van turned into a bathtub like so many other HiLo owners have reported. Rain water was cascading through the van soaking everything – the poptop bed that the kids were sleeping on, and the kombi bed that the wife and I were on. It turned into a very miserable and wet time in the van.

I arrived at HiLo’s unit in Preston very early on the morning on 12 August 2019, booked the van in with a lad called Jake. We went over all of the faults including the constant creaking, leaking, and holes in the fabric. He assured me they would sort it out and return it perfect. He described how they had had a Van Doc Ltd install back into them only a week previous so knew exactly where to start looking in terms of the water leak. He also said that just by eye, he could tell that the front of the frame was sitting too high on the original roof line. He gave me his phone number and I left for the train station.

They had the van for ten days. As I wanted information and to know what they were doing and whether they could sort it out, I was constantly texting Jake to get Lee to call me so I could get that picture.

Sorry this is taking a while, but the background is important. Now for where all of my pain, stress and anguish commenced.

On the 22nd August I returned to get my van. They pulled it out of one of the units for me to inspect. I put the roof up and had a good walk around, all seemed to be alright. They told me that Van Doc Ltd had made a terrible job of installation; in that the front of the frame was too high which is why the canvas had rubbed, and that they were supposed to flat all of the paint off the frame when they bond it down so that the silicone/ Sikaflex keys properly. I thanked them and me and the kids got in (it was school summer holidays, so had had to take the kids up with me as the wife was at work). In order to leave the site I had to spin the van round which involved needing to engage reverse. This is when things started to go wrong; the reversing camera feed wouldn’t come up on the screen, and it said “park pilot not currently available”. “Odd” I thought. So I got out, opened and shut the tailgate just in case, and got back into the drivers seat. Stuck it in reverse, same outcome. So I did a hard reset on the head unit. Tried again, same outcome, the screen was showing the outline picture of the van, but no video feed. I asked the kids to get out and stand in front and behind, to test the parking sensors – they worked perfectly.

I went back into the office and said that I needed to see Jake (Lee wasn’t there again) saying that my reversing camera wasn’t working. I went back out to the van and looked on the phone and pulled up the fuse board diagrams from the forum. I identified the fuse for the camera, located it in the centre console board, and found it to be blown. I showed Jake, and he said he’d go and get me a replacement. He returned, gave it to me, I put it in and it instantly blew. I realised the ignition was on, so turned it off, thinking that maybe the surge had blown it. Put another one in, started the van, engaged reverse, still no camera. Turned the engine off, and put the keys on the driver’s seat whilst I went round to the passenger side to get easiest access to the fuse board. Checked the fuse – blown again. By this time other workers were coming out and started pouring over my van, including unscrewing the pelmet covers. At this point I was told to take one of their cars, “disappear for an hour” and they’d get to the bottom of it.

Due to the time of the day, circa 14:00 hours, I took the kids to get some food. An hour and a half later I get a call from Jake asking me if it was an "OEM camera and an OEM head unit", which I explained that it was. He said they couldn’t find the fault, and that they had measured voltages at the camera and it was getting power, so had to be a fault with the camera. I said that I was on my way back and that I would therefore have to go and get it fixed. I returned to the HiLo premises at around 16:00 to find that the van was back in the same unit that I had previously seen it drive out from. Jake and another person were stood in front of the open bonnet, whilst a couple of other people were stood by the open drivers door, it appeared that they were using an OBD tool (I believe that one of the people may have been from the unit nearby that do motor mechanic work). I told them to step away from my vehicle and that I would have to get it inspected by someone. I climbed in to reverse it out so that we could leave. I turned the key, the engine fired for around 1.5 seconds then died, this was strange as it had never done that before. I turned the ignition off and then back on, that is when I identified that there were no ignition lights on the dashboard (albeit the MFD was illuminated). I tried to restart, the starter motor was engaging and the engine turning over, but would not fire.

Jake and his colleague said that it had been working fine and they had only just turned it off. They put it on charge thinking it could be a flat battery. Because of the symptoms I was seeing I did not believe this to be the case, and fortunately having Green Flag breakdown cover I instantly got on the app to summon them for assistance. In the meantime I pushed the van out of the unit with my son sat in the drivers seat working the steering wheel, so that if the recovery technician arrived after HiLo had shut up shop for the night, they'd be able to get around my vehicle. It was at this time that I noticed that drivers window was open, I tried to shut it, only to find that this electrical circuit was also dead.

Whilst waiting for the breakdown service, the battery was put back on charge, only for the charger to turn itself off after about 5 minutes, with a member of staff saying "oh it must be full because it’s just clicked out for a full battery". Another member of staff got their own OBD tool out of their car, and started trying to read the faults that it was identifying with the vans systems. There were a few, but that is hardly surprising when there was no power to the ignition.

Green Flag arrived at about 17:30 and started going over the van checking power distribution and fuse integrity. I explained about the blown fuse in SC18 (reverse camera), and that HiLo had had my van for a further 90 minutes without me being there so I could not declare at all what they had actually done in this time. The technician worked on the van for 60 minutes and then stated he could not find the problem and that I would need recovering, which he would then organise. During this time HiLo had closed up their premises for the night. Jake and another chap remained. As the other chap got into his Land Rover Discovery, I stopped him before he drove off. Despite having seen him speaking to other members of staff in the background whilst all of this was going on, he had not come over to speak to me, which I thought very odd since he was in a suit, I asked who he was because he looked to me as if he was in a managerial position. He told me that he was Matt Adams and was the Operations Manager. I said I thought it was rather strange that as a manager he didn’t think it appropriate to come and speak to me, he said he wasn’t a technical person and therefore thought it better to stay well out of the way. He told me they’d make sure that my van got sorted. As I had had enough by now, and just wanted everyone gone, I told Matt and Jake to leave us alone as we’d be in their yard awaiting a recovery lorry for a couple of hours yet. At 20:00 the (first) recovery truck arrived, loaded me and the kids up, and started us on our 160 mile piggy back down the country. This was when the driver told us that he was dropping us off at the Lymm interchange services, and that another company would then pick us up and carry us on our way. Second lorry arrived at 21:45, and fortunately the driver told us that he would be taking us all the way home, the only problem being that he’d have to take a 45 minute drivers break before getting us back. ‘Could this day get any worse’?

As irony would have it, the driver ran out of time about 20 minutes from my house, so we had to pull over at the Warwick Services on the M40. Fortunately, I’d been keeping the wife updated on our location, so she pulled into the Services right behind us and took the kids (it was now gone midnight) to get them home and to bed. The van and I finally arrived home at 01:45. My van had to be left in the street with the drivers window down, with the aperture covered only by stickyback plastic to keep the weather and criminals out, because the recovery driver is only allowed to put down into the street. Fortunately the central locking worked, and I put my thermal windscreen cover on to hide the downed drivers window. I have only realised in the past week that my insurance is actually null and void if my vehicle is parked anywhere other than on my drive after 22:00 (unless I am out in it – i.e. against the kerb in the street outside my house = no insurance).

By 15:10 on Friday 23rd I had heard nothing from HiLo so I called the office and asked to speak to Matt. Eventually he came on the line and was very different in his demeanour than the day before. I explained how I thought it was not very good that I had not received so much as a welfare phone call/ email/ sms to see whether my children and I had made it home safely. As far as I am concerned this is not admitting liability, that is caring about your customers, I got no response to this. Because of the massive difference in attitude I asked what HiLo were going to do about my vehicle, I got a very non-committal, lack of empathy response saying I have to get an “engineers report” and send it to HiLo for the Directors to consider. I asked who my escalation contact was, I was told I would have to put it to Kerri on the general email! Please note the words used above, “an engineers report”, again I have this written in an email which I have as evidence.

Over the following days I called lots of auto-electricians, none of them were willing to work on my van. Two said that I would have to get it to them and they were packed out for over two weeks, one even said that he would not touch a T6 due to having no knowledge on the systems because they were so different to a T5. So I turned to the auto electrician who installed my leisure electrics, even though he is about 45-60 minutes from me. He said he’d come and take a look but it would be a week or so.
 
This is the report of the Auto Electrician as submitted to The HiLo Roof Company Ltd. Also attached are the photographs submitted to them.

It'll make more sense to view the contents of these documents before moving on.
 

Attachments

  • fault diagnosis pictures.pdf
    751.7 KB · Views: 232
  • Technicians Report.pdf
    140.5 KB · Views: 167
So camera not working because the wiring had been damaged by a bolt, and the van wouldn’t start because of a fuse of the same rating as the reversing camera having been stuck in the wrong hole. I passed this engineers report onto HiLo.

This was Matt Adam’s response.


From: Matthew Adams
Date: 24 September 2019 at 11:02:13 BST
To: @btinternet.com

Dear Mr B


Thank you for your mail dated the 18th regarding the issues with your Vehicle uncovered at HiLo whilst work was being undertaken to rectify fitting issues you had from your HiLo roof installer.


Thank you for submitting your opinion on liability, however the pictures clearly show an additional hole has been drilled in the frame and an M8 threaded bolt has been used (as you have stated). This has been done when the bed was fitted (by your installer). This hole is not on our engineering drawings which are under patent, nor do we use M8 bolts which is shown on our bill of materials. Furthermore, at no point did the work undertaken at HiLo involve drilling holes in the frame.


The work undertaken by the HiLo team must have allowed the wire to come away from bolt shown in the picture. We did ask for an independent engineer’s report, not a £900 bill from a firm known well to yourself, who undertook untold & undated works to your van prior to it arriving with us, (after installer refused to work with the state of electrics). As the issues with your vehicle were not manufacturing issues then we have no liability for the £900 bill you are submitting.


Removal of the internal covers (which is what the team did again to check for any obvious issues or lose connection) and check power was in fact going to your rear camera whilst you were off site must have led to the additional shorting failures. The only persons actually observed by multiple members of Hilo staff changing fuses or moving fuses was yourself and the Green Flag engineer. If the fuse SC31 had been in the wrong position on your return to the site, the instrument panel cluster would not have illuminated as it did multiple times and the vehicle would not have started multiple times and cut out. Therefore, additional costs incurred are as a result of aftermarket work previously condemned and not us.


We have honoured the agreement and paid travel expenses, as that was what was agreed by Lee (after our hire car was double-booked). This was based on the proviso of not knowing whether the initial issues you had with your canvass was a fitter or product fault. As you are aware the fault was not with your canvass manufacture but as a gesture of goodwill we have not asked for return of payment of travel expenses. If you continue to request payment of funds HiLo are not liable for we will invoice you at our charge out rate of £46.73 per hour for the week your vehicle was in the workshop.


--


Kindest Regards


Matt Adams
Operations Manager
The HiLo Roof Company Ltd




So lets just address a couple of things.

-They have obviously spoken with Dean Withers at Van Doc Ltd – or should I say VanDoc Conversions Ltd. The statement about them refusing to do my install due to dangerous leisure electrics is a total fallacy.

-When I left the van (and the site) after finding the problem with the camera it was located in the middle of the car park, and the engine was not running. When I returned it was back in the unit. At no time have they suggested they had to push it in there due to it not starting. It couldn’t have been the Green Flag Technician as he hadn’t even been called by this point!

-Matt Adams claim about what the van would and wouldn’t do with the fuse in the wrong slot. I invite every single one of you to go to your van, remove the SC32 7.5A fuse and try to start your van. I guarantee that you’ll get an illuminated MFD, but no ignition lights in your dials when you turn the ignition key. Turn the key to start the engine, it’ll fire, run for a second and die, then won’t restart. The electric windows will also not work.

-Matt now claims that I had been told to submit an “independent engineers report”. This is not what I have in an email from HiLo, which asks for an “engineers report”.

-HiLo’s threat about charging me for non-warranty work that the installer should have done. Well let’s remember (as per other thread Van Doc Ltd - - - - Vandoc Conversions Ltd) that Van Doc Ltd who installed the roof no longer exist, therefore I have no legal recourse with them. Under contract law, the remaining warranty reverts to the manufacturer due to them operating a network of approved and accredited fitters of their product, and from whose website I selected Van Doc Ltd as the HiLo installer closest to me. So the HiLo Roof Company Ltd are liable for the work that needed to be undertaken.

-They are clearly stating that Van Doc Ltd did not install my roof as per manufacturers instructions and even used parts that they shouldn’t. Clearly this is a bigger issue across their network of fitters because in the post made by @Gaz1971 in the other HiLo thread(Hilo Roofs), he has a picture of an M8 bolt protruding through the frame of his HiLo as well. I wonder if anyone else has the same?


Due to the costs associated with attending Court, plus all of the time associated (which I just don’t have) I simply don’t have the energy to issue a Court Summons and hire a lawyer. My van now works, there doesn’t seem to be the creaks that I was plagued with previously, although I haven’t put it up in the rain yet, and to be honest am petrified of doing so.

Thank you all for taking the time to read this post, I know it has been a long one, but I hope you’ve had a good look at all of the information posted that is based upon . I just hope none of you ever have to go through what I have. I honestly had nightmares about my van being a write off when I couldn’t get anyone to work on it.

I guess I will never get to the bottom of how my wiring got damaged, nor who actually disabled my ignition circuitry - perhaps it was me all along, and i’ve made everything up. However I do know this much, I will never ever have a poptop roof installed in any future vehicle I own. I loved my van, but thanks to all of this the shine has gone. Irrelevant of what led to all of this, and completely parking the fateful visit to Preston, as an owner of a HiLo Sport - I hate it. It has been nothing but a problem from the first day I picked it up after it was installed. It is for this reason, and this reason alone why I would not recommend this particular product to anyone.
 
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It’s pretty astounding that they can immobilise your van in their unit and then just wash their hands of it and push you back outside to get recovered

I’m sorry sir we have completely screwed your van so if you would kindly remove it from our premises so you can get it repaired at your own cost as we have plenty more people to screw over tomorrow and your van will just be in the way !!
 
Feel your pain and frustrations. Can be a nightmare trying to sort warranty claims on cars, Van's, TV's, etc. Seems to me Hilo have a very popular product but not the infrastructure to ensure they are fitted to an approved level. Maybe using an approved fitting network is the wrong business model and they would have been better investing in just their own team doing the installs where they would have full quality control? I would maybe go through your post again and remove anything that might lead to legal proceedings by Hilo. Need to be careful posting on a public forum. Hopefully all the issues are now sorted and you can start enjoying the vw van life.
 
I still believe that the vast majority of the issues are with the fitters and not the actual product itself.

But based on the number of issues posted up on here I'd not currently recommend a HiLo roof to anybody, altough mine has still been 100% perfect and it has been used every single weekend and often midweek since the end of April this year.

*fingers kept tightly crossed*
 
I know it's of no consolation on the electrics, but I really hate when people work on them who have no clue of what or even why they are doing something & also clueless on diagnosing a fault. A fuse is there to protect the weak link being the wiring, this is the part that lets the smoke out!!

I also hate how people can say "get a report" I'm sorry but without getting "involved" with the job there is no way to find the fault & trust me, finding the issue takes the time, the fix is always the easy bit & once found would you want said engineer to completely ignore the fix & rebuild your van to have to strip it again!!

Maybe I'm of a different mindset in how I diagnose, but unless someone had jumped the van off & spiked a module, backwards connections etc, then the fault can ONLY be in the area they were. I know a lot of manufacturers nowadays have redundant pins, but 95% of the time with this penny pinching society if the fuse box has an in & an out terminal, erm, something must go in & come out :) Why fit a teminal & wiring if it goes nowhere (apart from Ford Transits, wrong fuse in the board caused the wipers to come on when the ignition was off, head scratcher that one lol)

If you arent pursuing this, try to make the best of a bad job. Chin up & try to make it so you love the van again, (it's not it's fault!!)
 
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